РОССИЙСКИЕ СТАНКИ
РОССИЙСКИЕ СТАНКИ
Инжиниринг
НИОКР
Аддитивное производство
Металлообработка
Разработка и производство станков

Electrochemical machines SEMAT for dimensional shaping

Sk-ECM series

Description

Electrochemical machines SEMAT series Sk-ECM (Sk-ECM1000; Sk-ECM4000; Sk-ECM8000) are designed for dimensional shaping (copy-piercing operations) of products from conducting materials. Forming of machined surface is achieved by reverse copying of sizes and shape of electrode-tool at anodic dissolution of workpiece.

Features and benefits

  • Access rights allocation, monitoring and logging
  • Expert system that facilitates the selection of machining mode for new parts
  • Automatic identification of parts, program selection and counting of treated parts
  • Maintainability and expandability
  • Increased flexibility to accept additional axes under control
  • Can be integrated into automated production lines

Areas of applications

Инструментальное производство:
  • Surface preparation of stamping, press and moulding tools
  • Repair, tool reconditioning
  • Hard alloy tool making
  • Marking

Core production:
  • Manufacturing of difficult-to-machine basic production components that are difficult to process by traditional methods
  • Manufacturing of parts made of difficult-to-machine materials

Advantages of electrochemical technology

  • High productivity of machining. Linear metal dissolution rate at precision modes is 0,1-0,3 mm/min.

  • No electrode-tool wear ensures high machining accuracy, repeatability, low operating costs in serial production

  • No finishing operations are required after electrochemical dimensional machining. High quality of machined surface. The machined surface is free from defects and burrs. And when processing hardened steels, the formation of thermal stresses, microcracks is excluded that allows to increase durability of the tool in operation.

MODELS

Number of axes to be controlled

Dimensions LxWxH (mm)

Maximum pulse current, (A)

Maximum direct current, (A)

Size of the worktable, (mm)

Maximum machining area, (cm2)

General characteristics

0,001 – 3

Speed of working movements, (mm/min)

250

Maximum coordinate movements, (mm)

Speed of working movements, (mm/min)

500

Power supply from three-phase circuit with neutral conductor

380 В 50 Гц

Sk-ЕСМ1000

20

500х600

450

1300

1200х1000х1550

1 (Z)

Sk-ЕСМ4000

1 (Z)

1200х1000х1550

4000

1350

500х600

60

Sk-ЕСМ8000

1 (Z)

1200х1000х1550

8100

2700

500х600

120

Electrolyte tank capacity, (l)

1000

Area needed for machine, (м2)

4,5

Accuracy of reading movements along the Z axis, (мм)

0,001

0,001

0,001

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